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¿Refrigeracion liquida dentro del procesador?


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#1 TRASTARO - 14 October 2015 - 22:48

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Este proceso de fabricacion novedoso que propone la escuela tecnica de Georgia y con fondos de la agencia DARPA, promete revolucionar el mundo de los procesadores.

Investigadores del Georgia Institute of Technology han desarrollado un sistema que permite crear microtubos de 100μm directamente en el silicio, con lo cual es posible emplear sistemas de refrigeracion convencionales para emfriar directamente al transistor del chip de silicio. En estas ´micro-venas' grabadas directamente en el chip circulara agua desionizada o algun otro liquido similar, logrando disminuir  la temperatura hasta un 60% mas que por los medodos convencionales de disipador/ventilador o de refrigeracion liquida externa. En pruebas realizadas han logrado mantener un procesador que con los metodos habituales esta en los 60°C a tener tan solo 24°C.

Incluso aventuran que con este sistema de refrigeracion directa al interior del procesador, se podra reducir el tamaño del encapsulado, y se podran integrar mas componentes en el DIE [la placa de silicio], Tambien se reducira el espacio utilizado por el procesador al no requerirse mas un disipador, mas ventilador o disipador+sistema de enfriamiento. En el encapsulado del CPU solo se tendrian los conductos para entrada y salida del liquido refrigerante, quedando el disipador en la parte externa de la caja de la PC, como en cualquier sistema de enfriamiento liquido.

Anteriormente Intel habia usado un encapsulado con aceite para mejorar la transferencia termica entre la placa de metal del encapsulado del

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We believe we have eliminated one of the major barriers to building high-performance systems that are more compact and energy efficient, we have eliminated the heat sink atop the silicon die by moving liquid cooling just a few hundred microns away from the transistors. We believe that reliably integrating microfluidic cooling directly on the silicon will be a disruptive technology for a new generation of electronics.

We have created a real electronic platform to evaluate the benefits of liquid cooling versus air cooling. This may open the door to stacking multiple chips, potentially multiple FPGA chips or FPGA chips with other chips that are high in power consumption. We are seeing a significant reduction in the temperature of these liquid-cooled chips.

The moment you start thinking about stacking the chips, you need to have copper vias to connect them,” Bakir said. “By bringing system components closer together, we can reduce interconnect length and that will lead to improvements in bandwidth density and reductions in energy use.

We have reached an important milestone that we hope to use as a stepping stone to reach other objectives,” said Bakir. “There is still a big challenge ahead, but we expect this to allow much denser, higher-performance computing systems that will dissipate less power. We can think of many interesting applications for these cooling technologies.


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Liquid Cooling Moves onto the Chip for Denser Electronics

Using microfluidic passages cut directly into the backsides of production field-programmable gate array (FPGA) devices, Georgia Institute of Technology researchers are putting liquid cooling right where it’s needed the most – a few hundred microns away from where the transistors are operating.
In addition to more processing power, the lower temperatures can mean longer device life and less current leakage. The cooling comes from simple de-ionized water flowing through microfluidic passages that replace the massive air-cooled heat sinks normally placed on the backs of chips.
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Supported by the Defense Advanced Research Projects Agency (DARPA), the research is believed to be the first example of liquid cooling directly on an operating high-performance CMOS chip. Details of the research were presented on September 28 at the IEEE Custom Integrated Circuits Conference in San Jose, Calif.

Liquid cooling has been used to address the heat challenges facing computing systems whose power needs have been increasing. However, existing liquid cooling technology removes heat using cold plates externally attached to fully packaged silicon chips – adding thermal resistance and reducing the heat-rejection efficiency.

To make their liquid cooling system, Bakir and graduate student Thomas Sarvey removed the heat sink and heat-spreading materials from the backs of stock Altera FPGA chips. They then etched cooling passages into the silicon, incorporating silicon cylinders approximately 100 microns in diameter to improve heat transmission into the liquid. A silicon layer was then placed over the flow passages, and ports were attached for the connection of water tubes.

In multiple tests – including a demonstration for DARPA officials in Arlington, Virginia – a liquid-cooled FPGA was operated using a custom processor architecture provided by Altera. With a water inlet temperature of approximately 20 degrees Celsius and an inlet flow rate of 147 milliliters per minute, the liquid-cooled FPGA operated at a temperature of less than 24 degrees Celsius, compared to an air-cooled device that operated at 60 degrees Celsius.

Sudhakar Yalamanchili, a professor in the Georgia Tech School of Electrical and Computer Engineering and one of the research group’s collaborators, joined the team for the DARPA demonstration to discuss electrical-thermal co-design.
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The research team chose FPGAs for their test because they provide a platform to test different circuit designs, and because FPGAs are common in many market segments, including defense. However, the same technology could also be used to cool CPUs, GPUs and other devices such as power amplifiers, Bakir said.

In addition to improving overall cooling, the system could reduce hotspots in circuits by applying cooling much closer to the power source. Eliminating the heat sink could allow more compact packaging of electronic devices – but only if electrical connection issues are also addressed.

In a separate research project, Bakir’s group has demonstrated the fabrication of copper vias that would run through the silicon columns that are part of the cooling structure fabricated on the FPGAs. Graduate student Hanju Oh, co-advised with College of Engineering Dean Gary May, fabricated high aspect ratio copper vias through the silicon columns, reducing the capacitance of the connections that would carry signals between chips in an array.

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The cooling research was funded by DARPA’s Microsystems Technology Office, through the ICECOOL program. At Georgia Tech, DARPA funds two major cooling and system integration projects, one called STAECool directed by George W. Woodruff School of Mechanical Engineering Professor Yogendra Joshi, and the other, called SuperCool, that is directed by Bakir. In collaboration with the STAECool effort, Bakir and Joshi, along with Professors Andrei Fedorov and Suresh Sitaraman from the School of Mechanical Engineering, developed a thermal design vehicle to emulate challenging power maps to test the benefits of microfluidic cooling.

Altera’s principal investigator for the project, Arifur Rahman, said: “Future high-performance semiconductor electronics will be increasingly dominated by thermal budget and ability to remove heat. The embedded microfluidic channels provide an intriguing option to remove heat from future microelectronics systems.”

This research was supported by DARPA-MTO; the contents of the news release are the responsibility of the authors and do not necessarily reflect the official position of DARPA.


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